Workers collect plastic for recycling at Ford's Van Dyke Transmission Plant in Sterling Heights. (Credit: Fox 2 News)
STERLING HEIGHTS, Mich. (WJBK) -
Ford's 2.2 million square foot Van Dyke Transmission Plant covers 145 acres in Sterling Heights, and as you can imagine, it generates tons of waste during the process of making transmissions for the Taurus, Fusion, Explorer and other vehicles.
Dave Lewis, an environmental engineer with the automaker, said none of the waste generated at the plant goes to a landfill.
"What we've achieved in our plant is all manufacturing and production waste [is] now recycled," he explained.
This is Ford's first North American transmission plant with that distinction. There are 13 others worldwide.
Lewis showed us the various materials being recycled. They include adhesive, aluminum chips shaved off during manufacturing, plastic, fabric coolant filters and chalk used in the filtration process.
Their efforts are part of the automaker's global waste reduction strategy to keep 40 percent of waste per vehicle out of landfills by 2016. That is a little more than 13 pounds per vehicle. It's a green initiative the company and local workers are proud of.
Monday, May 20 2013 5:51 PM EDT2013-05-20 21:51:26 GMT
A church community in Canton is reeling over the death of a young man. He was just married on Saturday and less than 24 hours later killed in a car crash on the way to the couple's honeymoon. His bride survived.
A church community in Canton is reeling over the death of a young man. He was just married on Saturday and less than 24 hours later killed in a car crash on the way to the couple's honeymoon. His bride survived.
Wednesday, May 15 2013 9:22 PM EDT2013-05-16 01:22:48 GMT
A Detroit-based startup is taking off and installing green energy systems across the globe. They are taking a unique approach using a network of expert "freelancers."
A Detroit-based startup is taking off and installing green energy systems across the globe. They are taking a unique approach using a network of expert "freelancers."
Monday, May 13 2013 6:19 PM EDT2013-05-13 22:19:48 GMT
A suspect is in custody after a bomb scare at Westland City Hall. We're told a man held a worker hostage as SWAT teams surrounded a building on Ford Road. Nobody was hurt.
A suspect is in custody after a bomb scare at Westland City Hall. We're told a man held a worker hostage as SWAT teams surrounded a building on Ford Road. Nobody was hurt.
Saturday, May 11 2013 9:28 PM EDT2013-05-12 01:28:26 GMT
Detroit Mayor Dave Bing was among dozens of volunteers who came out to clean up various neighborhoods Saturday. It was all part of Motor City makeover, now in it's second weekend.
Detroit Mayor Dave Bing was among dozens of volunteers who came out to clean up various neighborhoods Saturday. It was all part of Motor City makeover, now in it's second weekend.
Wednesday, May 22 2013 10:19 AM EDT2013-05-22 14:19:38 GMT
Police say a 1-year-old boy has died after being found unresponsive in a water-filled bathtub in Flint. Police are treating the child's death Monday night as suspicious.
Police say a 1-year-old boy has died after being found unresponsive in a water-filled bathtub in Flint. Police are treating the child's death Monday night as suspicious.
Wednesday, May 22 2013 9:45 AM EDT2013-05-22 13:45:43 GMT
Authorities say a 72-year-old suburban Detroit woman has been arrested after firing a shot from a .38 caliber handgun at her daughter during an argument.
Authorities say a 72-year-old suburban Detroit woman has been arrested after firing a shot from a .38 caliber handgun at her daughter during an argument.
Wednesday, May 22 2013 7:38 AM EDT2013-05-22 11:38:56 GMT
A memorial service is this weekend for a newly married Detroit-area youth minister who was killed in a traffic accident as he and his wife were en route to their honeymoon in Myrtle Beach, S.C.
A memorial service is this weekend for a newly married Detroit-area youth minister who was killed in a traffic accident as he and his wife were en route to their honeymoon in Myrtle Beach, S.C.
Wednesday, May 22 2013 2:28 AM EDT2013-05-22 06:28:15 GMT
More than 2,000 people were in attendance to hear Donald Trump speak at Oakland County's Lincoln Day Dinner. Before the event, he told reporters he believes Detroit is "on the right path."
More than 2,000 people were in attendance to hear Donald Trump speak at Oakland County's Lincoln Day Dinner. Before the event, he told reporters he believes Detroit is "on the right path."
Wednesday, May 22 2013 2:17 AM EDT2013-05-22 06:17:02 GMT
Find out how you can help the victims of Monday's deadly tornado that ripped through the Oklahoma City suburbs, killing two dozen and flattening neighborhoods, schools and businesses.
Find out how you can help the victims of Monday's deadly tornado that ripped through the Oklahoma City suburbs, killing two dozen and flattening neighborhoods, schools and businesses.
Wednesday, May 22 2013 12:02 AM EDT2013-05-22 04:02:09 GMT
Detroit police believe a man in a surveillance photo is responsible for a kidnapping, carjacking, sexual assault and armed robbery on the city's east side.
Detroit police believe a man in a surveillance photo is responsible for a kidnapping, carjacking, sexual assault and armed robbery on the city's east side.
Tuesday, May 21 2013 10:59 PM EDT2013-05-22 02:59:19 GMT
Some Detroiters say their neighbor is hoarding dogs. She has been accused of doing it before. In 2011, 25 dogs were removed from her home, but we're told a case was never brought.
Some Detroiters say their neighbor is hoarding dogs. She has been accused of doing it before. In 2011, 25 dogs were removed from her home, but we're told a case was never brought.
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Workers collect plastic for recycling at Ford's Van Dyke Transmission Plant in Sterling Heights. (Credit: Fox 2 News)
